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  • DK77100 High Efficiency Fast Wire Cutting

  • DK77100 High Efficiency Fast Wire Cutting

  • DK77100 High Efficiency Fast Wire Cutting

  • DK77100 High Efficiency Fast Wire Cutting

DK77100 High Efficiency Fast Wire Cutting

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DK77100 High Efficiency Fast Wire Cutting

High efficiency fast wire cutting is a set of machine tool electrical appliances, high frequency power supply, servo control and graphics programming as one, to achieve high efficiency, high precision, high finish, simple processing control, greatly improve the processing level of fast wire cutting machine. Flexible commutation with frequency converter is adopted in machine tool commutation, which can arbitrarily adjust the speed of wire conveyor drum, thereby improving the smoothness of workpiece. High efficiency (cutting efficiency can reach 7000 to 8000 square millimeters per hour) is twice the cutting efficiency of ordinary machine tools. Energy saving (machine energy consumption is 0.85 degrees per hour) is 50% more energy saving than that of ordinary machine tools. Environmental protection (machine tool environmental protection water cover to prevent working fluid splashing) can be replaced once in 30 working days by using high-pressure filter water tank working fluid, which greatly improves working time and reduces the number of sewage discharge. The electrical parts of the machine tool are all installed in the control cabinet for waterproof treatment, and all the oil supply is integrated with manual oil pump.


1.Select paired clearance-free bearings to improve accuracy.

2. Selection of high quality ball screw    

3. Using steel-inlaid guide rail      

4. Good assembly process requirements

5.By using frequency converter, the speed of the wire drum can be adjusted arbitrarily, thus improving the smoothness of the workpiece.

6.Conventional processing efficiency can reach 150 mm2/min.  

  


projectparameters
ModelDk77100; fast wire
Electrical cabinet formStepping type of vertical cabinet
GuideV flat guide rail
Lead screw formBall screw
XY motion motor formStepper motor
Working mode of wire conveying motorFrequency converter speed
regulation 1 ~ 12m / S
Machine tool protectionEnvironmental protection cover
Resolution of motion axis0.001mm
Table size1150X1600
X. Y axial stroke1000X1200mm
U. V-axis stroke±35×±35mm
Machining taper / machining thickness±6°/80mm
Maximum straight cutting thickness1100mmZ-axis electric lifting
control mode4 axis linkage
Maximum load capacity1500kg
Maximum processing current8A
Maximum processing efficiency Cr12, H = 60mm≥180 mm²/m
Surface roughness (straight cutting, H ≤ 40mm)Ra≤2.5μm
Cutting accuracy Cr12, H = 40mm≤0.015mm
Radial runout of wire storage cylinder≤0.02mm
Molybdenum wire diameter range0.12~0.22mm
Wire storage capacity of wire storage cylinder250m
Molybdenum wire loss Cr12, H = 40mm≤0.02mm /300000mm²
Cutting power supplyHigh frequency power
supply system without resistance
operating systemWindows 98/XP
(According to the control software)
Control systemStandardAUTOCUT
communication interfaceLANRS232USB
Operation functionDrawing or CAD drawing import
Working tank volume55L
Working fluid filtration modeFilter screen filtration
Weight of whole machine6000 kg
Overall dimension of main engine2500x2300x2500mm
Cabinet size730×630×1820mm
Rated power of electric appliance≤ 2.7kW

sample pictures

High Efficiency Fast Wire Cutting DK77100

High Efficiency Fast Wire Cutting DK77100


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